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08

Curved boards: Flex and UltraFlex

Installing pre-scored Flex and UltraFlex boards for curved walls, columns and features.

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Flex & UltraFlex Curved walls & ceilings Tile, render, microcement

Overview

Thermasheet Flex and UltraFlex are pre-scored curved boards for curved shower walls, columns, ceilings and architectural features. Flex suits standard curved applications; UltraFlex is the most flexible board for tighter radius curves and sculptural designs.

Key points

  • Pre-scored for easy bending on site
  • Suitable for walls, ceilings and custom features
  • Use Thermasheet MSP Sealant at all joints
  • Fix with screws and large washers, or adhesive where appropriate

Installation steps

  1. 1

    PREPARE SUBSTRATE

    Ensure the frame or substrate is clean, dry and properly set out to the required curve.

  2. 2

    POSITION AND BEND BOARD

    Offer the Flex or UltraFlex board to the frame and carefully bend to the required radius. The pre-scored cuts allow the board to curve smoothly.

    Curved board fixed to frame (internal view)
    Curved board fixed to frame (internal view)
  3. 3

    APPLY SEALANT

    Apply a continuous bead of Thermasheet MSP Sealant to all framing members and at board-to-board joints.

  4. 4

    FIX BOARD

    Fix using corrosion-resistant screws with large washers at the appropriate centres (see the Framed walls stud spacing guide), or use adhesive where suitable. Ensure the board is fully supported along the curve.

    Thermasheet Flex curved board (external view)
    Thermasheet Flex curved board (external view)
  5. 5

    JOIN ADDITIONAL BOARDS

    Where multiple boards are used, fill all joints with Thermasheet MSP Sealant and embed reinforcing tape. Allow to cure.

  6. 6

    FINISH

    Once cured, the curved surface is ready for tiles, render, microcement or other decorative finishes. Use suitable flexible adhesives and follow the manufacturer's guidelines.

Achievable radius

Product Minimum radius
Thermasheet Flex30 400 mm
Thermasheet Flex20 300 mm
Thermasheet UltraFlex20 80 mm
Thermasheet UltraFlex10 50 mm

Products used in this guide

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